MPI4040R1-R68-R
AI

The **MPI4040R1-R68-R** is a high-performance, shielded power inductor designed by Eaton (formerly Cooper Bussmann). It is part of the MPI4040 series, known for its rugged construction and high current handling in a compact surface-mount package.
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### 1. Part Number Breakdown
Understanding the nomenclature helps identify the component's specific characteristics:
| Code Segment | Meaning | Specification |
| :--- | :--- | :--- |
| **MPI** | Series Name | Molded Power Inductor |
| **4040** | Size Code | 4.7mm x 4.06mm (Approx.) |
| **R1** | Revision | Revision Level 1 |
| **-R68** | Inductance | 0.68 µH (Microhenries) |
| **-R** | Compliance | RoHS Compliant |
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### 2. Key Specifications
This inductor is engineered for high-frequency DC-DC converters and power supplies.
* **Inductance:** 0.68 µH
* **Tolerance:** ±20%
* **DCR (Direct Current Resistance):** Very low (typically ~8.4 mΩ) to minimize power loss.
* **Isat (Saturation Current):** The current level where inductance drops by a specific percentage (usually 30%). For this part, it is typically around **12A - 15A**.
* **Irms (RMS Current):** The continuous current that causes a 40°C temperature rise (typically around **7.5A - 8.5A**).
* **Operating Temperature:** -40°C to +125°C.
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### 3. Construction & Features
The "Molded" nature of the MPI series provides several technical advantages:
1. **Magnetic Shielding:** The metal powder molding process results in a self-shielded structure. This significantly reduces Electro-Magnetic Interference (EMI), which is critical for sensitive nearby circuits.
2. **Rugged Design:** The molded construction handles high transient current spikes without hard saturation (it has a "soft" saturation curve).
3. **Low Buzz Noise:** Because the coil is encased in a solid composite, it is less prone to acoustic noise (whining) caused by magnetostriction.
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### 4. Common Applications
Due to its high current density and low profile, it is commonly found in:
* **Computing:** Voltage Regulator Modules (VRMs) for CPUs and GPUs.
* **Mobile Devices:** High-efficiency power stages in tablets and smartphones.
* **Networking:** DC-DC converters for routers and switches.
* **Automotive/Industrial:** Distributed power systems where space is limited.
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### 5. Footprint (Dimensions)
The physical footprint is standardized for pick-and-place machines:
* **Length:** 4.7 mm (Max)
* **Width:** 4.06 mm (Max)
* **Height:** 1.2 mm to 2.0 mm (Depending on specific R1 sub-version)
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What is the difference between hard saturation and the soft saturation found in this inductor?
- ⤷ How does the DCR of the 0.68uH model compare to higher inductance models in the MPI4040 series?
- ⤷ Can this inductor be used in automotive AEC-Q200 qualified designs?