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LM3203 数据表(PDF) 13 Page - National Semiconductor (TI) |
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LM3203 数据表(HTML) 13 Page - National Semiconductor (TI) |
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13 / 15 page ![]() Application Information (Continued) INDUCTOR SELECTION A 3.3µH inductor with saturation current rating over 940mA is recommended for almost all applications. The inductor resis- tance should be less than 0.3 Ω for better efficiency. Table 1 lists suggested inductors and suppliers. TABLE 1. Suggested Inductors and Their Suppliers Model Size (WxLxH) [mm] Vendor DO3314-332MX 3.3 x 3.3 x 1.4 Coilcraft NR3015T3R3M 3.0 x 3.0 x 1.5 Taiyo- Yuden A 2.2uH inductor can be used if maximum current in PWM mode is 300mA. For low-cost applications, an unshielded bobbin inductor can be used. For noise-critical applications, a toroidal or shielded-bobbin inductor should be used. A good practice is to layout the board with footprints accom- modating both types for design flexibility. This allows substi- tution of an unshielded inductor, in the event that noise from low-cost bobbin models is unacceptable. Saturation occurs when the magnetic flux density from current through the windings of the inductor exceeds what the inductor’s core material can support with a corresponding magnetic field. This can cause poor efficiency, regulation errors or stress to a DC-DC converter like the LM3203. CAPACITOR SELECTION The LM3203 is designed to be used with ceramic capacitors. Use a 10µF ceramic capacitor for the input and a 4.7µF ceramic capacitor for the output. Ceramic capacitors such as X5R, X7R and B are recommended for both filters. These provide an optimal balance between small size, cost, reliabil- ity and performance for cell phones and similar applications. Table 2 lists suggested capacitors and suppliers. TABLE 2. Suggested Capacitors and Their Suppliers. 4.7µF for C OUT and 10µF for CIN Model Size (EIA) Vendor LMK212BJ475MG 2012 (0805) Taiyo-Yuden C2012X5R0J475K 2012 (0805) TDK C3216X5R1A106K 3216 (1206) TDK The DC bias characteristics of the capacitor must be consid- ered when selecting case sizes. If smaller case size such as 1608 (0603) is selected, the dc bias could reduce the cap value by as much as 40%, in addition to the 20% tolerances and 15% temperature coefficients. Request dc bias curves from manufacturer when making selection.The device has been designed to be stable with output capacitance as low as 3µF to account for capacitor tolerances.This value in- cludes dc bias reduction, manufacturing tolerences and temp coefficients. The input filter capacitor supplies AC current drawn by the PFET switch of the LM3203 in the first part of each cycle and reduces the voltage ripple imposed on the input power source. A 0.1µF capacitor is also recommended close to V DD pin. The output filter capacitor absorbs the AC inductor cur- rent, helps maintain a steady output voltage during transient load changes and reduces output voltage ripple. These ca- pacitors must be selected with sufficient capacitance and sufficiently low ESR (Equivalent Series Resistance) to per- form these functions. The ESR of the filter capacitors is generally a major factor in voltage ripple. MICRO SMD PACKAGE ASSEMBLY AND USE Use of the Micro SMD package requires specialized board layout, precision mounting and careful re-flow techniques, as detailed in National Semiconductor Application Note 1112. Refer to the section Surface Mount Technology (SMD) As- sembly Considerations. For best results in assembly, align- ment ordinals on the PC board should be used to facilitate placement of the device. The pad style used with Micro SMD package must be the NSMD (non-solder mask defined) type. This means that the solder-mask opening is larger than the pad size. This prevents a lip that otherwise forms if the solder-mask and pad overlap, from holding the device off the surface of the board and interfering with mounting. See Application Note 1112 for specific instructions how to do this. The 10-Bump package used for the LM3203 has 300 micron solder balls and requires 10.82 mil pads for mounting on the circuit board. The trace to each pad should enter the pad with a 90˚ entry angle to prevent debris from being caught in deep corners. Initially, the trace to each pad should be 6-7 mil wide, for a section approximately 6 mil long or longer, as a thermal relief. Then each trace should neck up or down to its optimal width. The important criterion is symmetry. This ensures the solder bumps on the LM3203 re-flow evenly and that the device solders level to the board. In particular, special attention must be paid to the pads for bumps B3, C3 and D3. Because PGND and PV IN are typically connected to large copper planes, inadequate thermal relief can result in inadequate re-flow of these bumps. The Micro SMD package is optimized for the smallest pos- sible size in applications with red or infrared opaque cases. Because the Micro SMD package lacks the plastic encapsu- lation characteristic of larger devices, it is vulnerable to light. Backside metalization and/or epoxy coating, along with front- side shading by the printed circuit board, reduce this sensi- tivity. However, the package has exposed die edges. In particular, Micro SMD devices are sensitive to light, in the red and infrared range, shining on the package’s exposed die edges. Do not use or power-up the LM3203 while subjecting it to high intensity red or infrared light; otherwise degraded, un- predictable or erratic operation may result. Examples of light sources with high red or infrared content include the sun and halogen lamps. Place the device in a case opaque to red or infrared light. BOARD LAYOUT CONSIDERATIONS PC board layout is an important part of DC-DC converter design. Poor board layout can disrupt the performance of a DC-DC converter and surrounding circuitry by contributing to EMI, ground bounce, and resistive voltage loss in the traces. These can send erroneous signals to the DC-DC converter, resulting in poor regulation or instability. Poor layout can also result in re-flow problems leading to poor solder joints be- tween the Micro SMD package and board pads. Poor solder joints can result in erratic or degraded performance. Good layout for the LM3203 can be implemented by following a few simple design rules. www.national.com 13 |
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