3. When assembling a plug with a protective boot (#3), prep the cable by taking the protective

boot and sliding it with the small inside diameter first onto the cable. Then slide the end of the

back nut (#2) that has the smaller diameter onto the cable. Next, take the collet (#1) and slide

the end with the gripping teeth first onto the cable until the opposite end of the collet is flush

with the cut end of the jacket. If the cable has shielding, fold back the braid so that it is

covering the outside diameter of the collet. Do not place braid into any area of the alignment

slots. Then insure that the braid does not interfere with the alignment slots of the collet.

Gripping Teeth

4. Attach removable contacts to wires:

a. If using crimped contacts, crimp the contacts onto the ends of the exposed wires using

contact has been crimped to the wire, check each contact to insure that the contact is

securely crimped to the wire.

Locator for pin and socket 0.7 - 0.9 mm and 1.3 mm contacts

FIGURE 4.A

Male contact

Female contact

Shell

size

Ø

contacts

AWG

SOURIAU P/N

DANIELS P/N ASTRO P/N

SOURIAU P/N

DANIELS P/N

ASTRO P/N

0.7

22 - 24 – 26

JBX 0 OUT LP07

86 – 223

/

JBX 0 OUT LS07

86 – 224

/

0

0.9

20 - 22 – 24

JBX 0 OUT LP09

86 – 225

/

JBX 0 OUT LS09

86 – 226

/

0.7

22 - 24 – 26

JBX 1 OUT LP07

86 – 196

642 – 001

JBX 1 OUT LS07

86 – 197

642 – 004

0.9

20 - 22 – 24

JBX 1 OUT LP09

86 – 198

642 – 002

JBX 1 OUT LS09

86 – 199

642 – 005

1

1.3

18 - 20 – 22

JBX 1 OUT LP13

86 – 200

642 – 003

JBX 1 OUT LS13

86 – 201

642 – 006

0.7

22 - 24 – 26

JBX 2 OUT LP07

86 – 202

642 – 007

JBX 2 OUT LS07

86 – 203

642 – 010

0.9

20 - 22 – 24

JBX 2 OUT LP09

86 – 204

642 – 008

JBX 2 OUT LS09

86 - 205

642 – 011

2

1.3

18 - 20 – 22

JBX 2 OUT LP13

86 – 206

642 – 009

JBX 2 OUT LS13

86 – 207

642 – 012

0.7

22 - 24 – 26

JBX 3 OUT LP07

86 – 217

642 – 014

JBX 3 OUT LS07

86 – 214

642 – 017

0.9

20 - 22 – 24

JBX 3 OUT LP09

86 – 218

642 – 015

JBX 3 OUT LS09

86 – 215

642 – 018

3

1.3

18 - 20 – 22

JBX 3 OUT LP13

86 – 219

642 – 016

JBX 3 OUT LS13

86 – 216

642 - 019

Turret with locator for pin and socket 1.6 mm and 2 mm contacts

Male and female contacts

Shell size

Ø contacts

AWG

SOURIAU P/N

DANIELS P/N

ASTRO P/N

1.6

14 - 16 – 18

JBX 2 OUT LT16

TH 564

650 – 030

2

2

12 - 14 – 16

JBX 2 OUT LT20

TH 565

650 – 031

1.6

14 - 16 – 18

JBX 3 OUT LT16

TH 566

650 – 038

3

2

12 - 14 – 16

JBX 3 OUT LT20

TH 567

650 - 035

REV 4 – April 14, 2004