408-1559

Rev U

2 of 10

3. CRIMPING PROCEDURE

Refer to Figure 3 to ensure that the correct tool and product combination is being used. Figure 3 also lists the

number of dots (or dots and rib) that appear embossed on a crimped product when it is crimped using the

correct tooling.

3.1. PIDG and PLASTI-GRIP Terminal and Splice and PIDG FASTON Receptacle

1. Strip the wire to the dimension provided in Figure 3 being careful to avoid nicking or cutting the

conductor(s).

CAUTION

DO NOT use wire with nicked or missing conductor(s).

2. Open the tool jaws by closing the tool handles until the ratchet releases, then allow the handles to

open fully.

TOOL

PRODUCT

WIRE

PART

NO.

COLOR

CODE

DOT

CODE

DESCRIPTION

INSUL COLOR

SIZE RANGE

(AWG)

INSUL DIA

RANGE

STRIP LENGTH

TERMINAL

SPLICE

46121

169485

Red and

Yellow

1

PIDG Terminals and Splices

Yellow

26-22

---

4.0-4.8

[5/32-3/16]

4.4-5.2

[11/64-13/64]

PLASTI-GRIP Butt Splices

47304●

Yellow

---

PIDG Terminals

47907-1

Blue and

White

2

PIDG Terminals and Splices

Natural Translucent

24-20

---

4.8-6.6

[3/16-7/32]

5.6-6.4

[7/32-1/4]

PIDG Radiation Resistant

Terminals and Splices

Natural Translucent

with White Stripe

47386

47386-5

Red and

Yellow

1

PIDG Terminals

MS 25036-143 through -147

Yellow

26-24

---

5.2-6.0

[13/64-15/64]

---

PIDG Radiation Resistant

Terminals

MS 7928/4-143 through -147

Natural with Yellow

Stripe

47386

47386-5

Red and

Yellow

1

PIDG Terminals and Splices

Red

22-16

---

5.2-6.0

[13/64-15/64]

6.4-7.1

[1/4-9/32]

PLASTI-GRIP Terminals

PIDG Radiation Resistant

Terminals and Splices

Natural Translucent

with White Stripe

69151-1●

Red

---

PIDG Terminals and Splices

Red

22-16

---

5.2-6.0

[13/64-15/64]

6.4-7.1

[1/4-9/32]

PLASTI-GRIP Terminals

PIDG Radiation Resistant

Terminals and Splices

Natural Translucent

with White Stripe

69454

Red

1 Dot

1 Rib

PIDG Terminals and Splices

Red

22-18

---

5.2-6.0

[13/64-15/64]

6.4-7.1

[1/4-9/32]

PLASTI-GRIP Terminals

PIDG Radiation Resistant

Terminals and Splices

Natural Translucent

with White Stripe

47387

Blue and

Green

2

PIDG Terminals and Splices

PLASTI-GRIP Terminals

Blue

16-14

1.04-2.62

[.041-.103]

5.2-6.0

[13/64-15/64]

6.4-7.1

[1/4-9/32]

Green

20-16

HD

0.41-1.65

[.016-.065]

PIDG Radiation Resistant

Terminals and Splices

Natural Translucent

with Blue Stripe

16-14

---

20-16

HD

●Use Tight Insulation Support for Wires with Thin Wall Insulation

Figure 3

(cont’d)