INSTRUCTION LEAFLET

WARNING: DO NOT USE NORMAL LOW VOLTAGE TRANSFORMERS WITH LEDS.

All LED fittings are tested before dispatch. It is not necessary to check them on site. Do not power up until fittings are wired correctly.

This product should be installed by a qualified electrician in accordance with all current, local legislation. For the UK, the current edition of the IEE

Wiring Regulations and European Standard IEC 60364.

LightGraphix, 20 Bourne Rd Ind. Park, Crayford, Kent, DA1 4BZ

Issue: 16 Jul 2014

LightGraphix reserves the right to change specification without notice

Ø7mm

IPKit10

IP68 Connection Resin Kit for Wet/Exterior Environments

Included in this kit:

Connect wires to the terminals.*

For ‘Constant Current’ fittings, wire

in-series.

For ‘Constant Voltage’ fittings, wire

in parallel. POLARITY IS CRITICAL!

When wiring in-series, cut terminal

blocks as shown.

NOTE: The maximum cable

diameter is 7mm.

* In-series wiring has been used in

this example.

Fit the resin cartridge into a standard

sealant gun.

Unscrew the top retaining collar/ring.

Lift the top cap off of the resin tube to

expose the 2 part mixture.

NOTE: So long as the 2 parts of the

resin do not mix within the tube itself,

the resin can be resealed and reused

at a later date.

INSTALLATION

Terminal blocks x 30, containers x 10, cable ties x 10, 250ml resin cartridge, resin nozzle & a pair of protective gloves.

1

At this point check the connections

made, to ensure that all the fittings

are wired correctly.

Bunch the cables into an upright

position to fit into the container.

Keep as small as possible.

Use cable tie to bind all the cables

together. Position cable tie above

the end of the cable sheath as

shown.

2

4

Before attaching the included nozzle,

gently extrude some of the mixture

until both parts are visible.

Wipe clean then attach the nozzle to

the cartridge.

Make sure that both parts mix equally

when exiting the nozzle.

NOTE: Once the 2 parts of the resin

start to mix within the nozzle, the

user will have a maximum of 2

minutes** to extrude the mixture out.

After 2 minutes the mixture will start

to set within the nozzle and will need

to be replaced.

5

**Times given are base on ambient room temperatures of 20°C to 25°C.

Curing times will be longer if the ambient temperature is below 20°C.

For example, in cold weather conditions the potted connections will take longer to cure before being ready to install.

While in hot weather conditions (above 25°C) the resin mixture will fully cure quicker. When extruding the resin, users must pot the containers quickly

as the working life of the resin mixture will be shorter than the stated 1-2 minutes.

IPKit10 must be stored between 15°C to 25°C in order for both parts of the mixture to perform correctly and give full IP68 protection.

1 - 2 minutes

working time

once mixed**

Place wiring assembly into container,

putting it as far down as possible.

Do not use excessive force, as this

may crack the container.

Before any resin extruding can

begin, fix containers and wires into

position so they can’t fall over.

For example, tape both container

and wires vertically against a wall.

Keep cables and terminal blocks

centralised within the container.

The container will fit into a cut-out

diameter of 26mm.

3

Ø26mm

6

As soon as the resin begins to mix

within the nozzle the user must start to

fill the containers, the user will have 2

minutes** to extrude the mixture.

Pot a minimum of 5mm above the end

of the cable sheath to ensure IP68

rating.

The potted containers will be safe

to install after 2hrs**, do not exert

excessive force on the connection as

the resin is not fully cured. The resin

will be fully cured within 48hrs**.

NOTE: Connections must be kept dry

until touch dry.

Wait 2hrs

or until the

resin is touch

dry before

installing**

5mm minimum of

resin above the cable

sheath

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