Dimensions are shown in mm (inch)

Dimensions subject to change

131

Assy Insts

RF Coaxial Connectors

Assembly Instructions

BBAI-1040

SMZ Straight Connectors, Solder Contact, for Braided Cable

1. Trim cable to dimensions shown being careful not to nick the braid or center conductor. Tin center

conductor, (DO NOT OVER TIN) then slip ferrule over cable.

Cable

Die Size

BT2001

4,52 (.178)

BT2002

5,18 (.204)

BT2003

6,81 (.268)

BT3002

4,52 (.178)

RG59B/U

6,48 (.255)

RG62/U

6,48 (.255)

RG140/U

6,48 (.255)

RG179B/U

3,25 (.128)

RG180/U

4,52 (.178)

RG187A/U

3,25 (.128)

RG195A/U

4,52 (.178)

RD179

3,84 (.151)

TZC75024

4,52 (.178)

FERRULE

REAR BODY ASSEMBLY

CONTACT

(REAR PORTION)

FRONT

INSULATOR

(PLUG ONLY)

2. Insert trimmed cable into back end of rear body. The tubular extension will slide under the braid.

The tinned end of the center conductor should project 0,75 (.030) beyond the face of the insulator.

Slip ferrule up to hex. Face of rear body and crimp in position using ITT Cannon crimp tool and

suitable die set (see table).

3. Add 2,00 (.078) long slug of 24 SWG60/40 tin/lead solder to bore of contact. Assemble contact

onto center conductor with the shoulder of contact flush with insulator as shown. Heat to make

soldered connection.

4. Assemble front insulator over contact (jack front insulator is pre-assembled into front body at the

factory) then slip front body onto rear body and tighten with torque of 0,99 - 1,06 Nm

(140 - 150 in. ozs.)