Dimensions are shown in mm (inch)

Dimensions subject to change

139

Assy Insts

RF Coaxial Connectors

Assembly Instructions

BBAI-1243

BNC Plug for Braided Cable

Cable

Cap Color

Cable Code

Die Size

Combined Assembly/

Crimp Tool Part Number

735A

Red

9019

4,52 (.178)

050-000-0030020

734

Dark Blue

9029

6,48 (.255)

050-000-0030040

M17/29-RG59/U

Light Blue

9039

6,48 (.255)

050-000-0030040

1694A

Black

9049

7,72 (.304)

050-000-0030010

CRIMP FERRULE

PLUG ASSEMBLY

ASSEMBLY TOOL

1. Prepare cable using a suitable stripping tool to the dimensions shown, being careful not to damage

the braid, dielectric, foil or inner conductor.

NOTE: Do not attempt to mate unterminated connectors.

2. ENSURE THAT THE INNER CONDUCTOR IS STRAIGHT.

After removal of the assembly tool from the crimp barrel (if fitted), slide crimp ferrule over the cable

sheath. Fit the plug assembly onto the cable so that the crimp barrel slides between the

dielectric/foil and the braid (gently twisting and rocking the plug assembly to spread the braid will

help). Care must be taken to ensure that no strands of braid are trapped under the body. The cable

must be inserted until the dielectric can be felt butting against the rear insulator.

3. Supporting the cable and plug asembly in one hand, press the front insulator fully home using the

assembly tool provided. A light pull on the cable will confirm the captivation of the center

conductor.

4. Slide the ferrule over braid until it butts up to the back of the connector. Crimp in position using an

ITT Cannon Crimp Tool and suitable die set (See table).

Alternative method, using combined assembly/crimp tool

Load the connector assembly into the combined assembly/crimp tool (see table) making sure that

the center pin is aligned with the hole in the dielectric bushing and the ferrule aligned in the die.

Close tool handles until ratchet releases. Allow tool handles to return to the open position and

remove crimped connector assembly.